Our ferrous foundry is located on the outskirts of Coimbatore with an installed annual capacity of 2400 MT. We specialize in the manufacture of quality castings in Carbon Steel, Alloy Steel, Stainless Steel, Duplex Steel, Nickel-based Alloy, and Heat Resistant steel. We have the capability to produce castings ranging from 20kg to 2500 kg. We have an integrated pattern shop and certified welders and quality personal to ensure the quality of the casting.
Pattern Shop
We have fully equipped in-house pattern shop for pattern making, methoding, mounting, reconditioning and rework of patterns with qualified pattern makers. We have separate storage space for patterns with traceable pattern code.
- 3MT mixer- 1 No
- 1 MT mixer- 1No
- Medium Frequency INDUCTOTHERM
- Induction Furnace 750 kw
- 3000 kg – 1 Crucible
- 500 kg – 1 Crucible
- Bottom Pouring Ladle – 4.5 MT – 1No.
- Bottom Pouring Ladle – 1.5MT – 1No.
- Lip Pouring ladles – 600KGs – 1 No.
- Ladle free heater suitable for all ladles
- Electronic weighing scale for alloy additions
Our fettling shop is equipped with the following facilities to meet our customer requirements
- Separate area for knockout and de-coring
- Gas cutting and arc cutting
- Shot blasting machine
- Swing frames
- Flexible Grinders
- Acid Pickling and Passivation
- Separate space for final inspection
- IBR Qualified welders for Carbon Steel & Alloy Steel Materials.
- TUV & DNV Qualified Welders for Carbon Steel, Low Alloy Steel, Stainless Steel & Duplex Steel Materials.
- TUV Witnessed Welding Procedure Specification.
- Separate Electric Baking & Holding Ovens to pre Heating & Maintaining the Temperature of Welding Rod.
- Pre Heating Element (Burner) for Base Material temperature monitored through Thermal Choke
CHEMICAL & MECHANICAL LAB
We have the following infrastructure to ensure the quality requirements of our customers.
- Spectrometer: MAXx (German) make, 27 elements including “N”
- UTM: 40 Tons capacity Fine Testing make Computerized Universal Testing Machine with Extensometer attachment for Tensile strength, Yield strength, and Elongation.
- Impact: Testing to be done up to -196°C temperature
- . Hardness tester: 3000 Kg Brinell Hardness testing machine.
- Radioactive check meter – Nucleonix make
- Sand testing: Sand Sieve & sand moisture tester, Mould hardness testing equipment.
- Test Certificates: We provide the following certificates to the customer for every heat/batch supply.
- EN 10204 Type 3.1 and 3.2 Test Certificate.
- Magnetic Field Testing Machine (600-AMPS) suitable to dry and wet analysis
- Ultrasonic Testing machine(Outsourcing)
- Radiographic Testing(outsourced from more than 3 subcontractors)
- Radiographic Film viewer
- NDT Level II Qualified Personnel in RT, UT, MT, PT, and VT